{"id":2014,"date":"2025-03-10T18:52:52","date_gmt":"2025-03-10T10:52:52","guid":{"rendered":"http:\/\/www.1.com\/?p=152"},"modified":"2025-03-10T19:09:54","modified_gmt":"2025-03-10T11:09:54","slug":"vortex-disk","status":"publish","type":"post","link":"https:\/\/www.hexinmusu.com\/en\/vortex-disk.html","title":{"rendered":"vortex rotor"},"content":{"rendered":"

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Process Characteristics<\/th>Description of technical parameters\/advantages<\/th><\/tr><\/thead>
Filling Pressure<\/td>0.2-0.6MPa (closed-loop pressure control system)<\/td><\/tr>
Mold temperature gradient<\/td>200-350\u2103 zoned temperature control (\u00b15\u2103 accuracy)<\/td><\/tr>
solidification time<\/td>90-150s (adaptive adjustment according to component wall thickness)<\/td><\/tr>
Porosity Control<\/td>\u22640.5% (X-ray flaw detection class A standard)<\/td><\/tr>
surface roughness<\/td>Ra\u22646.3\u03bcm (cast surface, no secondary fine polishing)<\/td><\/tr>
Dimensional tolerances<\/td>Class CT7 (ISO 8062 standard)<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Quality Assurance System<\/strong>:<\/p>\n\n\n\n

authenticate and endorse<\/strong>: GM GMW3059 Aluminum Alloy Casting Specification<\/p>\n\n\n\n

process control<\/strong>: Real-time monitoring of casting process, mold filling speed (0.8-1.2m\/s) and mold temperature profile.<\/p>\n\n\n\n

Testing Standards<\/strong>: 100% 3D blue light scanning (accuracy \u00b10.03mm) + helium mass spectrometry leak detection (leak rate \u22640.25mL\/min)<\/p>\n\n\n\n

application scenario<\/h2>\n\n\n\n

1. Turbocharging system optimization<\/h3>\n\n\n\n

Dynamic components designed specifically for gasoline\/diesel turbochargers to enhance exhaust gas drive efficiency by 12-15% through precision scroll surfaces, helping to achieve National VI emission standard requirements. Suitable for BorgWarner, Honeywell and other mainstream supercharger platforms.<\/p>\n\n\n\n

2. Thermal management of new energy vehicles<\/h3>\n\n\n\n

Applied to PHEV\/HEV electric supercharger system, the lightweight design (58% weight reduction compared with traditional steel parts) significantly improves the energy density, and with heat-resistant coating effectively solves the problem of thermal degradation of the motor system.<\/p>\n\n\n\n

3. Commercial vehicle durability upgrades<\/h3>\n\n\n\n

The enhanced version developed for long-distance working conditions of heavy trucks has been verified by Cummins ISX series bench through the directional grain control technology, which enables the parts to maintain >100,000km warranty cycle even under the continuous high backpressure environment.<\/p>","protected":false},"excerpt":{"rendered":"

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